Influence of Ni content on hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu alloys

Can XIA, Shichun XU, Jixi YANG, Hongmei LUO, Zhaoming XU, Fan WU, Zaijiu LI

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Journal of Materials Engineering ›› 2025, Vol. 53 ›› Issue (4) : 43-51. DOI: 10.11868/j.issn.1001-4381.2024.000504
HIGH-PERFORMANCE FORMING MANUFACTURING TECHNOLOGY FOR TRANSPORTATION EQUIPMENT ALUMN

Influence of Ni content on hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu alloys

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Abstract

A combination of numerical simulation and experimental methods was used to study the influence of Ni content on the hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu-xNi (x=0%,0.1%,0.3%,0.5%,mass fraction, the same below) alloys. The hot tearing tendency of the alloy is systematically simulated using the ProCAST software, combining with optical microscopy (OM),scanning electron microscopy (SEM),X-ray diffraction (XRD), room temperature tensile tests, precipitation phase, stress field, hot tearing index (HTI),and effective stress analysis methods. The hot tearing behavior and mechanical properties of the Al-Zn-Mg-Cu series alloys are systematically studied. The results show that when the Ni content is less than 0.5%, the HTI value first increases and then decreases with the increase of Ni content, and when the Ni content is 0.5%, the HTI value is the lowest. The effective stress at the bottom of the constraint rod also indicates a trend of first increasing and then decreasing with the increase of Ni content, and when the Ni content is 0.5%, the effective stress is the lowest. Compared to the alloy without Ni addition, the alloy with 0.5%Ni addition shows a significant reduction in hot tearing sensitivity, a substantial improvement in mechanical properties, an increase of 54.79% in tensile strength, an increase of 48.49% in yield strength, and an increase of 461% in tensile strain. The numerical simulation results are in good agreement with the experimental results.

Key words

Al-5.6Zn-2.5Mg-1.6Cu alloy / hot tearing tendency / numerical simulation / effective stress

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Can XIA , Shichun XU , Jixi YANG , et al . Influence of Ni content on hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu alloys. Journal of Materials Engineering. 2025, 53(4): 43-51 https://doi.org/10.11868/j.issn.1001-4381.2024.000504

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