PDF(4733 KB)
Microstructure and corrosion resistance properties of 5356 aluminum alloy fabricated by wire and arc additive manufacturing
Jingheng LIANG, Ziqin ZHENG, Zhibao XU, Shuai WANG, Han HAN
PDF(4733 KB)
PDF(4733 KB)
Microstructure and corrosion resistance properties of 5356 aluminum alloy fabricated by wire and arc additive manufacturing
The microstructure control and corrosion resistance of aluminum alloys fabricated by wire and arc additive manufacturing(WAAM) are important issues that must be studied in engineering applications. The 5356 deposited part is produced by a CMT (cold metal transfer) system. The microstructure and hardness are characterized by metallurgical microscope, X-ray diffractometer (XRD), scanning electron microscope (SEM) and micro-hardness tester, and the corrosion resistance behavior is studied by using electrochemical workstation, slow strain rate stress corrosion testing machine. The results show that the microstructure of 5356 WAAM aluminum alloy is composed of α-Al matrix and β(Al3Mg2) phase. The grains in the deposition layer are columnar crystals with an aspect ratio of ≤2, and the β(Al3Mg2) phase exists mainly as finely dispersed particles, while the grains in the interface layer are recrystallized equiaxed grains with smaller size, and the β(Al3Mg2) phase is predominantly distributed in large discontinuous blocks along the grain boundaries, with fewer fine granular β(Al3Mg2) phase within the grains, leading to a reduction in the matrix strengthening effect. The self-corrosion current density of the deposited layer is 23% of that of the interface layer, which may be caused by the content and morphology of β(Al3Mg2) phase. The stress corrosion sensitivity index at a slow strain rate of 5356 WAAM aluminum alloy is 0.57, and samples experience fracture and failure at the interface layer in both silicone oil and 3.5%NaCl solution medium. This is attributed to the lower strength at the interface layer matrix and shearing effect played by large intergranular β(Al3Mg2) phase in silicone oil inert medium, while the β(Al3Mg2) phase dissolves preferentially in the 3.5%NaCl aqueous solution, and intergranular corrosion propagation is accelerated under tensile stress.
5356 aluminum alloy / wire and arc additive manufacturing / microstructure / polarization curve / stress corrosion
| [1] |
|
| [2] |
|
| [3] |
方学伟,杨健楠,陈瑞凯,等.铝合金电弧增材制造技术研究进展[J].电焊机,2023,53(2):52-67.
|
| [4] |
韩启飞,符瑞,胡锦龙,等.电弧熔丝增材制造铝合金研究进展[J].材料工程,2022,50(4):62-73.
|
| [5] |
杨合,李落星,王渠东,等. 轻合金成形领域科学技术发展研究[J].机械工程学报,2010,46(12):31-42.
|
| [6] |
柏关顺,韩日宏,明珠,等.金属增材制造技术在武器装备的应用和发展[J].兵器材料科学与工程,2021,44(6):135-147.
|
| [7] |
|
| [8] |
毕江,刘雷,张东生,等.铸造、快凝及增材耐热铝合金的研究进展[J].中国有色金属学报,2023,33(4):969-996.
|
| [9] |
|
| [10] |
孙佳孝,杨可,王秋雨,等.5356铝合金TIG电弧增材制造组织与力学性能[J].金属学报,2021,57(5):665-674.
|
| [11] |
吴东江,刘德华,张子傲,等.电弧增材制造2024铝合金的微观组织结构与力学性能[J].金属学报,2023,59(6):767-776.
|
| [12] |
杨光,彭晖杰,李长富,等.电弧增材制造5356铝合金的组织与性能研究[J].稀有金属,2020,44(3):249-255.
|
| [13] |
李莹,张百成,曲选辉.金属增材制造的微观组织结构特征对其抗腐蚀行为影响的研究进展[J].工程科学学报,2022,44(4):573-589.
|
| [14] |
梁景恒,郑自芹,杭平平,等.6A01铝合金焊接接头盐雾腐蚀行为研究[J].兵器材料科学与工程,2020,43(6):54-59.
|
| [15] |
赵洪磊. 磁场辅助TOPTIG增材制造铝合金成形工艺及组织性能研究[D].沈阳:沈阳工业大学,2022.
|
| [16] |
赵海洋,高多龙,张童,等.电弧增材制造航空AA2024铝合金的微观结构及其腐蚀行为研究[J].中国腐蚀与防护学报,2022,42(4):621-628.
|
| [17] |
沈志胤. 丝材电弧增材制造ZL114A合金热处理工艺及耐腐蚀性能[D].沈阳:沈阳工业大学,2022.
|
| [18] |
|
| [19] |
赵鹏康,唐成,蒲尊严,等.TIG电弧增材制造5356铝合金微观组织结构与拉伸性能[J].焊接学报,2020,41(5):65-77.
|
| [20] |
周陆琪,朱晓磊,陆晓峰,等.CMT电弧增材制造的5356铝合金薄壁件力学性能及其强化机理研究[J].热加工工艺,2024,53(3):33-38.
|
| [21] |
杨光,王宝星,王向明,等.电弧增材工艺对5356铝合金组织和性能的影响对比研究[J].热加工工艺,2022,51(21):25-29.
|
| [22] |
唐明君,吉泽升,吕新宇.5×××系铝合金的研究进展[J].轻合金加工技术,2004(7):1-7.
|
| [23] |
|
| [24] |
|
| [25] |
|
| [26] |
曹楚南,张鉴清.电化学阻抗谱导论[M].北京:科学出版社,2002:177-184.
|
| [27] |
吴茂永,田继强,曹立新,等.钨铝合金在不同NaCl溶液中的电化学腐蚀行为研究[J].腐蚀科学与防护技术,2015,27(1):25-30.
|
| [28] |
|
| [29] |
赵朋成, 唐洪磊, 张锋,等. A7N01S-T5铝合金MIG焊接接头的应力腐蚀行为[J].青岛科技大学学报(自然科学版), 2020,42(3):74-79.
|
| [30] |
张鑫.高速列车用6系铝合金应力腐蚀性能研究[D].南京:南京理工大学,2016.
|
| [31] |
秦志恒, 许鸿吉.装配间隙对6005A-T6铝合金型材BT-FSW接头抗应力腐蚀性能的影响[J].热加工工艺, 2021,50(3):43-46.
|
/
| 〈 |
|
〉 |