Ni含量对Al-5.6Zn-2.5Mg-1.6Cu合金热裂倾向的影响

夏灿, 许世春, 杨继玺, 罗红梅, 徐照明, 吴梵, 李再久

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材料工程 ›› 2025, Vol. 53 ›› Issue (4) : 43-51. DOI: 10.11868/j.issn.1001-4381.2024.000504
运载装备高性能成形制造技术专栏

Ni含量对Al-5.6Zn-2.5Mg-1.6Cu合金热裂倾向的影响

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Influence of Ni content on hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu alloys

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摘要

采用数值模拟与实验结合的方法,研究Ni含量对Al-5.6Zn-2.5Mg-1.6Cu-xNi(x=0%,0.1%,0.3%,0.5%,质量分数,下同)合金热裂倾向的影响。用ProCAST软件对合金的热裂倾向进行模拟,并结合OM,SEM,XRD,室温拉伸,析出相,应力场,热裂指数(hot tearing indicator,HTI),有效应力等分析表征方法系统地研究Al-Zn-Mg-Cu系合金的热裂行为和力学性能。结果表明:当Ni含量小于0.5%时,HTI值随Ni含量的增加先增加后降低,当Ni含量为0.5%时,HTI值最低;约束棒下端的有效应力随Ni含量的增加也呈先增加后降低的变化趋势,当Ni含量为0.5%时,有效应力最低。与未添加Ni的合金相比,添加0.5%Ni的合金热裂敏感性明显降低,力学性能大幅度提升,抗拉强度提高了54.79%,屈服强度提高了48.49%,拉伸应变提高了461%。数值模拟结果与实验结果具有很好的一致性。

Abstract

A combination of numerical simulation and experimental methods was used to study the influence of Ni content on the hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu-xNi (x=0%,0.1%,0.3%,0.5%,mass fraction, the same below) alloys. The hot tearing tendency of the alloy is systematically simulated using the ProCAST software, combining with optical microscopy (OM),scanning electron microscopy (SEM),X-ray diffraction (XRD), room temperature tensile tests, precipitation phase, stress field, hot tearing index (HTI),and effective stress analysis methods. The hot tearing behavior and mechanical properties of the Al-Zn-Mg-Cu series alloys are systematically studied. The results show that when the Ni content is less than 0.5%, the HTI value first increases and then decreases with the increase of Ni content, and when the Ni content is 0.5%, the HTI value is the lowest. The effective stress at the bottom of the constraint rod also indicates a trend of first increasing and then decreasing with the increase of Ni content, and when the Ni content is 0.5%, the effective stress is the lowest. Compared to the alloy without Ni addition, the alloy with 0.5%Ni addition shows a significant reduction in hot tearing sensitivity, a substantial improvement in mechanical properties, an increase of 54.79% in tensile strength, an increase of 48.49% in yield strength, and an increase of 461% in tensile strain. The numerical simulation results are in good agreement with the experimental results.

关键词

Al-5.6Zn-2.5Mg-1.6Cu合金 / 热裂倾向 / 数值模拟 / 有效应力

Key words

Al-5.6Zn-2.5Mg-1.6Cu alloy / hot tearing tendency / numerical simulation / effective stress

中图分类号

TG146.2 / TB31

引用本文

导出引用
夏灿 , 许世春 , 杨继玺 , . Ni含量对Al-5.6Zn-2.5Mg-1.6Cu合金热裂倾向的影响. 材料工程. 2025, 53(4): 43-51 https://doi.org/10.11868/j.issn.1001-4381.2024.000504
Can XIA, Shichun XU, Jixi YANG, et al. Influence of Ni content on hot tearing tendency of Al-5.6Zn-2.5Mg-1.6Cu alloys[J]. Journal of Materials Engineering. 2025, 53(4): 43-51 https://doi.org/10.11868/j.issn.1001-4381.2024.000504

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基金

云南省重大专项计划(202202AG050011)
国家自然科学基金(51864026)

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