PDF(2560 KB)
6061铝合金预强化高性能冲压成形工艺
董明杨, 胡志力, 刘鹏
PDF(2560 KB)
PDF(2560 KB)
6061铝合金预强化高性能冲压成形工艺
High-performance stamping forming process of 6061 aluminum alloy with pre-hardening
对6061铝合金坯料进行固溶淬火处理,固溶热处理制度为550 ℃/30 min,将淬火后合金在140 ℃下人工时效6~18 h,得到预强化(pre-hardening, PH)坯料。通过室温杯突实验与室温单轴拉伸实验评估6061铝合金预强化坯料的成形性能与力学性能,并进行帽形梁零件冲压试制实验,以验证该技术在工程应用中的可行性。结果表明:PH-12 h预强化铝合金坯料的屈服强度比O态铝合金坯料高186 MPa,抗拉强度比O态高215 MPa,而伸长率和杯突值与O态相近。PH-18 h预强化铝合金经10%变形后最高抗拉强度可达391 MPa,远高于T6态铝合金,说明预强化铝合金坯料兼具良好的强塑性。此外,使用预强化坯料成形的帽形梁零件的抗拉强度和屈服强度均高于T6态铝合金。
The 6061 aluminum alloy billets are subjected to solution quenching treatment under a solution heat treatment condition of 550 ℃ for 30 min. After quenching, the billets are artificially aged at 140 ℃ for 6 h to 18 h to obtain pre-hardening (PH) billets. The formability and mechanical properties of the pre-hardening 6061 aluminum alloy billets are evaluated using room-temperature Erichsen cupping tests and uniaxial tensile tests. Additionally, the stamping trials for hat-shaped beam components are conducted to verify the feasibility of this technique for engineering applications. The results show that the yield strength (YS) of the PH-12 h pre-hardening billets is 186 MPa higher than that of the O-temper billets, and the tensile strength (TS) is 215 MPa higher than that of the O-temper billets, while the elongation (EL) and cupping values are comparable to those of the O-temper billets. The PH-18 h pre-hardening billets exhibit a maximum tensile strength of 391 MPa after 10% deformation, significantly exceeding that of the T6-temper aluminum alloy, demonstrating that the pre-hardening billets possess excellent strength-ductility balance. Furthermore, the hat-shaped beam components formed from pre-hardening billets exhibit tensile and yield strengths superior to those of the T6-temper aluminum alloy.
6061铝合金 / 冷冲压 / 预强化 / 力学性能 / 成形性能
6061 aluminum alloy / cold stamping / pre-hardening / mechanical property / formability
TG386.1 / TB31
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