
钛酸钙镁微波介质陶瓷的低温烧结及介电性能
林玮, 刘政, 王一巍, 匡健磊
钛酸钙镁微波介质陶瓷的低温烧结及介电性能
Low-temperature sintering and dielectric properties of calcium magnesium titanate microwave dielectric ceramics
采用TiO2、CaCO3、Mg(OH)2为原料,通过高温固相法合成了钛酸钙镁(0.95MgTiO3-0.05CaTiO3)粉体,并基于相图设计制备了Li2B4O7-Al2O3低熔点烧结助剂,在此基础上实现钛酸钙镁微波介质陶瓷的低温烧结制备。研究了合成温度(900~1100 ℃)对钛酸钙镁粉体物相组成的影响,以及烧结温度(1175~1250 ℃)、烧结助剂添加量(1%~5%,质量分数,下同)对钛酸钙镁陶瓷密度、微观结构、介电常数、品质因数和频率温度系数等的影响规律。结果表明,当反应温度为1100 ℃时,可制备高纯度的0.95MgTiO3-0.05CaTiO3陶瓷粉体;烧结助剂的引入有效降低陶瓷的烧结温度,但过高(5%)的添加量反而导致密度和介电性能下降;当助剂添加比例为3%且烧结温度为1225 ℃时,可获得相对密度为98.70%,介电常数为20.38,品质因数为37240 GHz和频率温度系数为-9.6×10-6 ℃-1的钛酸钙镁陶瓷材料。
In this study, 0.95MgTiO3-0.05CaTiO3 powders are synthesized via a high-temperature solid-phase reaction, utilizing TiO2,CaCO3,and Mg(OH)2 as the primary reactants. Guided by the phase diagram, sintering aids comprising Li2B4O7-Al2O3, which possess a low melting point, are formulated to facilitate the low-temperature sintering process of 0.95MgTiO3-0.05CaTiO3 microwave dielectric ceramics. The study comprehensively investigates the influence of the synthesis temperature (900-1100 ℃) on the phase composition of calcium magnesium titanate powder, as well as the effects of sintering temperature (1175-1250 ℃) and aid content (1%-5%, mass fraction, the same below) on the density, microstructure, dielectric constant, quality factor, and frequency-temperature coefficient of calcium magnesium titanate ceramics. The results indicates that 0.95MgTiO3-0.05CaTiO3 powders could be successfully synthesized at a reaction temperature of 1100 ℃. The incorporation of sintering aids effectively reduced the sintering temperature of the ceramics. However, excessive addition (5%) resulted in decreased density and dielectric properties. Optimal performance is achieved with an aid content of 3% and a sintering temperature of 1225 ℃, producing 0.95MgTiO3-0.05CaTiO3 ceramic with a relative density of 98.70%, a dielectric constant of 20.38, a quality factor of 37240 GHz, and a frequency-temperature coefficient of -9.6×10-6 ℃-1.
钛酸钙镁 / 微波介质陶瓷 / 低温烧结 / 介电性能 / 频率温度系数
calcium magnesium titanate / microwave dielectric ceramic / low-temperature sintering / dielectric property / temperature coefficient of frequency
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