Preparation and Performance Analysis of α-Al2O3/XLPE Grounding Wire Insulation Materials

GUO Xingyuan, CHEN Xiaobin, LIN Xuyi, YAO Diji, LIN Hong, HUANG Yuqi

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Plastics Science and Technology ›› 2025, Vol. 53 ›› Issue (02) : 26-31. DOI: 10.15925/j.cnki.issn1005-3360.2025.02.005
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Preparation and Performance Analysis of α-Al2O3/XLPE Grounding Wire Insulation Materials

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Abstract

α-Al2O3 was prepared using the molten salt method, and its surface was modified with the silane coupling agent γ-aminopropyltriethoxysilane (KH550), resulting in KH-α-Al2O3. Using low-density polyethylene (LDPE) as the matrix and different α-Al2O3 as additives, grounding wire insulation materials of α-Al2O3/XLPE and KH-α-Al2O3/XLPE were prepared. The crystal structure, microstructure, and functional groups of α-Al2O3 and KH-α-Al2O3 were analyzed, and the effects of different α-Al2O3 contents on the electrical and thermal properties of α-Al2O3/XLPE grounding wire insulation materials were investigated. The results show that the α-Al2O3 prepared by the molten salt method has a hexagonal structure, high crystallinity, and is an irregular disc with a diameter of 5~10 μm. The modification with KH550 does not alter the crystallinity of α-Al2O3. In the KH-α-Al2O3/XLPE grounding wire insulation material, KH-α-Al2O3 is aligned along the thickness direction of the material and is more uniformly dispersed, which is beneficial for suppressing charge transport within the matrix. KH-α-Al2O3 enhances the DC breakdown strength and DC conductivity of XLPE. When the mass fraction of KH-α-Al2O3 is 1.5%, the DC breakdown strength of KH-α-Al2O3/XLPE reaches 320 kV/mm, and the conductivity is 1.043×10⁻¹³ S/m. The introduction of KH-α-Al2O3 creates a certain number of traps at the interface between the XLPE matrix and KH-α-Al2O3, and effectively suppresses the injection of charges. KH-α-Al2O3 significantly reduces the thermal degradation rate of XLPE and improves the thermal stability of the KH-α-Al2O3/XLPE grounding wire insulation material. When the mass fraction of KH-α-Al2O3 reaches 1.5%, the decomposition temperature increases to 475.44 ℃, and the thermal conductivity under 90 ℃ conditions increases from 0.390 W/(m·K) to 0.545 W/(m·K).

Key words

α-Al2O3/XLPE / Grounding wire / Insulation materials / Breakdown field strength / Space charge

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GUO Xingyuan , CHEN Xiaobin , LIN Xuyi , et al . Preparation and Performance Analysis of α-Al2O3/XLPE Grounding Wire Insulation Materials. Plastics Science and Technology. 2025, 53(02): 26-31 https://doi.org/10.15925/j.cnki.issn1005-3360.2025.02.005

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