
Surface Modification of Antimony Trioxide with Aluminate Coupling Agent and Its Application in Flame Retardant Composites
YAO Dai-sen, TONG Zhang-fa, LIAO Dan-kui, CHEN Xiao-peng, LEI Yuan
Surface Modification of Antimony Trioxide with Aluminate Coupling Agent and Its Application in Flame Retardant Composites
To enhance the compatibility, dispersibility, and flame retardant effect of antimony trioxide (Sb2O3) in polypropylene (PP), Sb2O3 is often modified by surface modifiers in industry. This study employed the aluminate coupling agent DL-411 for the wet surface modification of Sb2O3. The experiments investigated the effects of slurry pH, DL-411 dosage, modification time, and modification temperature on the water contact angle of modified Sb2O3 (Al-Sb2O3) and the viscosity of Al-Sb2O3/liquid paraffin suspension. Fourier transform infrared spectrometer (FTIR) characterization was conducted on Sb2O3 before and after modification with aluminate coupling agent DL-411. The optimized conditions for the modification were determined as follows: pH value9, DL-411 mass fraction of 1.5%, modification time of 5 min, and modification temperature of 30 ℃. The obtained Al-Sb2O3, compounded with decabromodiphenyl ethane (DBDPE) as a flame retardant, was melt-blended with PP at a 25% mass fraction. The composite flame retardant material was tested for flame retardancy, mechanical properties, and melt flow rate. A thermogravimetric analyzer (TGA) and a scanning electron microscope (SEM) were used to characterize its thermal stability and microstructure. The flame retardancy and mechanical properties of PP/Al-SbBr composite flame retardant material were significantly improved compared to the same loading of PP/SbBr composite flame retardant material. The findings indicate that adjusting the pH value to an appropriate level allows the aluminate coupling agent DL-411 to effectively enhance the flame retardancy of Sb2O3-modified composites with reduced degradation of mechanical properties, even in an environment close to room temperature and with a relatively short modification time.
Surface modification / Aluminate coupling agent DL-411 / Sb2O3 / Polypropylene / Composites
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