滚筒式机收膜杂除土装置设计及试验

周鹏飞, 陈学庚, 蒙贺伟, 梁荣庆, 张炳成, 坎杂

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吉林大学学报(工学版) ›› 2023, Vol. 53 ›› Issue (09) : 2718-2731. DOI: 10.13229/j.cnki.jdxbgxb.20211267
农业工程·仿生工程

滚筒式机收膜杂除土装置设计及试验

作者信息 +

Design and experiment of trommel with function of separating soil from residual film mixture

Author information +
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摘要

为解决机收膜杂含土率高的问题，设计了一种滚筒式机收膜杂除土装置，对装置内物料进行动力学分析，确定了该装置的基本参数。在此基础上，以滚筛转速、喂料速度、滚筛倾角和叶片螺距为试验因素，以除土率、漏膜率和工作效率为评价指标进行了四因素五水平的响应面试验，分析了各因素对膜土分离作业性能的影响规律，获得了最佳组合参数如下：滚筛转速为24.90 r/min、喂料速度为11.52 kg/min、滚筛倾角为-2°、叶片螺距为699.99 mm。在该条件下验证试验结果如下：除土率为92.48%、漏膜率为1.90‰、工作效率为7.61 kg/min，试验响应指标预测值与验证试验指标间误差分别为2.15%、5.79%、2.63%，表明所构建模型具有较好的预测可靠性，相关研究可为机收膜杂除土技术提供一定参考和理论支撑。

Abstract

Aiming at the problem of high soil content of residual film by mechanical recovery， a trommel with function of separating soil from residual film was designed. Through the analysis of kinetics of the residual film material in the device， the basic structure parameters of the device were determined. The rotational speed of the trommel， the feeding speed， the inclination angle of the trommel and the pitch of the spiral blade were selected as the test factors， and the soil removal rate， the rate of the leakage of residual film and the work efficiency were selected as the evaluation indicators. A four-factor， five-level test was designed using the Central-Composite-Design experimental design principle to analyze the effects of each factor on the operational performance of membrane soil separation. The comprehensive effects of various factors on the response index were analyzed by using Design-Expert software surface response diagram， which showed that the optimal rotational speed of the trommel， the feeding speed， the inclination angle of the trommel and the pitch of the spiral blade are 24.90 r/min， 11.52 kg/min， -2° and 699.99 mm，respectively. The experimental results under this parameter combination are 94.48%， 1.90‰ and 7.61 kg/min， respectively. The errors between the experimental results and the optimization results are 2.15%， 5.79%， 2.63%， respectively. The results indicate that the constructed model has good reliability. The device designed in this study meets the design requirements， can realize the effective separation of residual film and soil impurities， and is of great significance to the mitigation of rural ecological pollution and sustainable agricultural development.

关键词

农业机械化工程 / 机收膜杂 / 膜土分离 / 滚筒筛 / 响应面试验

Key words

agricultural mechanization engineering / residual film mixture by mechanical recovery / membrane soil separation / trommel / response surface test

中图分类号

S223.5

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周鹏飞 , 陈学庚 , 蒙贺伟 , 等. 滚筒式机收膜杂除土装置设计及试验. 吉林大学学报(工学版). 2023, 53(09): 2718-2731 https://doi.org/10.13229/j.cnki.jdxbgxb.20211267
ZHOU Peng-fei, CHEN Xue-geng, MENG He-wei, et al. Design and experiment of trommel with function of separating soil from residual film mixture[J]. Journal of Jilin University(Engineering and Technology Edition). 2023, 53(09): 2718-2731 https://doi.org/10.13229/j.cnki.jdxbgxb.20211267

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基金

南疆重点产业创新发展支撑计划项目(2020DB008)
兵团重大科技项目(2018AA001)

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